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Foam Sheet

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Shincell New Material CO.,LTD.

  Suzhou Shincell New Material Co., Ltd is a China lightweight polymer foams manufacturer and thermoplastic TPU material factory, we offer wholesale foam sheets and mats for sale online.We use N2 and CO2 gases commonly found in the air to expand plastics and form a large number of micro and nano bubbles inside, a purely physical foaming process.
  Shincell was founded by Dr. Xiulei Jiang. He started his research on supercritical fluid foaming technology at East China University of Science and Technology in 2003 and proposed the technical process of supercritical molded microcellular foaming. His early interest lies in Supercritical Foam Sheets Factory, and his main product is PP microcellular foam sheets. Inspired by the Adidas boost midsole derived from TPU beads foaming, he started to study the sheet foaming technology of Supercritical Foam Sheets Factory in 2015. Based on these years of basic research, Shincell has formed two series of products: soft high-elasticity lightweight materials and hard high-strength lightweight materials.Soft high elasticity products include TPU, TPEE and PEBA, PEBAX, etc., and hard high strength products include PP, PVDF, PPO, PA, etc.
  Our foam materials are all thermoplastic and no chemical blowing agents are added in the foaming process, nor are they chemically cross-linked. Compared to traditional foaming materials, our foam materials are recyclable, non-toxic and environmentally friendly, and meet the needs of sustainable development!
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LATEST NEWS
If you’re looking for a yoga mat that is both eco-friendly and offers great traction
2023-09-28
This mat is made of a two-layer rubber construction that provides both durability and comfort. It also has a good amount of padding and offers stability during standing poses. This is especially important if you do a lot of traveling for work or play. It’s also a great option for those who want to go to a yoga studio regularly but don’t want to deal with the hassle of renting or carrying a mat in each city. Aside from the environmental benefits, TPE is also a very durable material. It’s resistant to water, oil and other chemicals, making it a perfect choice for a yoga mat. Moreover, this material is heat resistant, which means that it can withstand hotter environments. Another benefit of TPE is that it’s biodegradable and recyclable. These are two extremely important factors to consider when choosing a yoga mat, especially for those who are conscious of their carbon footprint and the environment. This is because TPE degrades faster than other plastics, and it’s also easy to recycle. Many TPE yoga mats have a slight odor when they’re new, but the smell will dissipate after a few weeks of use. This is a good thing, as it shows that the product has been well-made and that the materials are safe to use. TPE is a polymer that’s made from several different types of polymers, such as plastic and rubber. When combined, these polymers create a soft and resilient material that’s also heat-resistant. As a result, TPE is often used to make yoga mats because it’s comfortable underfoot and stays grippy even when it gets wet. As for the odor, most TPE yoga mats have a faint plastic or rubber smell when they’re new. This odor should dissipate after a few sessions, however, as the material breaks down. This is particularly beneficial for those who are concerned about the toxins found in PVC, such as phthalates, which have been linked to hormone disruption and other health issues. The addition of the biodegradable ingredient means that this mat will break down much faster than traditional PVC products, and it’s also easier to recycle. This is a big step forward in the battle against climate change and waste, which is why we’re excited to see companies using this technology to make eco-friendly yoga mats.
The TPU foam market is characterized by a wide range of applications
2023-09-21
TPU Foam Sheet is a versatile, lightweight material that can be easily shaped and cut to suit different design requirements. It is highly flexible and provides impact resistance, making it an ideal choice for a wide range of applications. It is available in a variety of colours and textures, as well as printed with logos and graphics to meet individual design needs. This innovative material is a game-changer in industry, providing high performance, low cost solutions for businesses striving for innovation and efficiency. The TPU foam market is characterized by a wide range of applications, from footwear to automotive interiors. It is a flexible and durable material that can be molded to fit the contours of various products, such as shoes, sports equipment, or bags. It also offers a number of other advantages, such as its ability to withstand harsh environments and its light weight. In addition, TPU is an environmentally friendly material that can be produced using a closed-loop manufacturing process. This allows manufacturers to reuse the material and reduce waste. Additionally, it is recyclable and has good tensile strength and elongation at break. This is due to its excellent energy return properties, which allow it to absorb and then re-release a significant amount of energy during use. TPU is a thermoplastic polyurethane (TPU) that can be fabricated by mixing polyols with diisocyanates, which are chemical building blocks that provide the reactivity and curing properties required to form polyurethanes. The most commonly used diisocyanates are Toluene Diisocyanate (TDI) and Methylene Diphenyl Diisocyanate (MDI). A key challenge faced by the TPU industry is finding a way to produce TPU foams that are both affordable and durable. The production of TPU foams is labor intensive and requires a long time to complete, making it difficult to compete with lower-cost alternatives. TPU also has a relatively high melting enthalpy, which makes it difficult to process. Moreover, the TPU foams with a medium expansion ratio exhibit a higher ball rebound property than those with a low expansion ratio, suggesting that they have higher foam resilience and energy absorption than those with a low expansion ratio. However, the TPU foam prepared with a low expansion ratio shows a hardness value similar to that of a TPU sheet which had not been foamed, indicating that the cell expansion is incomplete at this low pressure and temperature.
Choosing a TPU Baby Play Mat
2023-09-14
As babies explore their new world and learn to crawl, roll, sit and scootch around, they spend a lot of time on the ground. With that in mind, it is important to find a non-toxic play mat. Parents are becoming more aware of the potential health risks associated with many baby products, and are seeking out organic foods, organic skincare and non-toxic baby toys to keep their little ones safe. As a result, they are also paying more attention to the materials in their baby’s play mats. In fact, a number of parents are turning to TPU baby play mats to protect their child from the potentially toxic chemicals found in other types of play mats. TPU, also known as thermoplastic polyurethane, is a very safe and sustainable alternative to the commonly used PU (polyurethane) play mats. TPU foam is non-toxic, has no off-gassing, no formaldehyde, and is free of BPA, phthalates, and PVC. It is also odorless and colorless. It is very soft and durable, and provides cushioned comfort for babies as they learn to crawl, roll, sit and scoot. In addition to being safer than traditional PU and vinyl play mats, TPU baby mats are available in a wide range of colors and patterns, making it easy for parents to find one that complements their home decor. They are also a great choice for families with pets, as they are stain resistant. However, they may not be ideal for babies who like to chew and bite on their toys. Another consideration when selecting a TPU baby play mat is the thickness of the pad. While thicker pads offer more protection from falls, they are also often heavier and therefore less portable. It is best to find a balance between safety, durability and portability. Most TPU play mats are machine washable. Be sure to check the label for care instructions. Some play mats include a removable pad that should be washed separately from the cover. This pad can be machine washed in cold water on delicate cycles. Avoid washing it with hot water, as this can cause the foam to deform and become distorted. Some TPU play mats also contain flame retardant chemicals.
The versatility of PVDF has led to an increase in the use of PVDF-based coatings for vehicle bodies
2023-09-07
PVDF Foam Sheet is a lightweight, durable, and environmentally friendly material that can be used in a variety of applications. It is ideal for packaging and shipping products, as it provides excellent protection and cushioning without sacrificing structural integrity or durability. In addition, the material is very easy to print and shape, allowing for eye-catching designs that capture customer attention. As a result, PP foam sheets are revolutionizing the way businesses store and ship their goods, while also significantly reducing shipping costs and improving operational efficiency. Polyvinylidene Fluoride, or PVDF, is a non-reactive thermoplastic fluoropolymer produced by the free radical polymerization of Vinylidene Difluoride (VDF). Like other high-purity specialty plastics such as PTFE, PVDF is often found in applications that require the highest purity and inertness to solvents, acids, and bases. In construction, PVDF is used in piping, tubing, vessel fabrication, molded valve fittings, tower packing and more. The material is extremely resistant to corrosion, etching, weathering and radiation, which makes it an excellent choice for harsh environments. PVDF is also non-toxic and non-flammable, making it suitable for use in food processing and manufacturing facilities. Due to its unique set of properties, PVDF is also widely used as insulation on electrical wires. PVDF’s low thermal conductivity, flexibility, tensile strength and dimensional stability make it an ideal choice for insulating wires, while its chemical resistance and high temperature resistance provide maximum safety. PVDF is also abrasion-resistant, which reduces wear and tear during operation. Other industries that frequently utilize PVDF include automotive manufacturing and chemical tank and equipment construction. It can withstand temperatures up to +150 deg C and is resistant to most chemicals and corrosive substances. PVDF is also highly oleophilic, which helps to prevent the buildup of contaminants inside the tank. The versatility of PVDF has led to an increase in the use of PVDF-based coatings for vehicle bodies, including fuel tanks and gas line barriers, paint and anti-grime/graffiti protection, moulded body components and tank trailer linings. The material is even being incorporated into the body of electric vehicles as an alternative to metal, providing both environmental and cost benefits. In addition, PVDF can be used as an electrical insulator, due to its high dielectric constant and low loss factor. 

Foam Sheet Industry Knowledge Extension

Classification of foam sheets
Foam sheets can be classified based on several factors, including:
1、Material: Foam sheets can be made from various materials, such as polyethylene, polyurethane, polystyrene, and PVC.
2、Density: Foam sheets can have different densities, which affect their strength and durability.
3、Thickness: Foam sheets come in a range of thicknesses, from thin sheets used for packing materials to thicker sheets used for insulation.
4、Color: Foam sheets can be produced in a wide variety of colors to suit different applications, such as black foam sheets for use in photography studios or white foam sheets for use in art and craft projects.
5、Texture: Foam sheets can have different textures, such as smooth, rough, or embossed, depending on the intended use.

Different names for foam sheet
Foam sheets can be known by several different names, depending on their specific properties and intended use. Some common names for foam sheets include:
1、Foam board
2、Foam core
3、Foam cushioning
4、Foam insulation
5、Foam padding
6、Foam rubber
7、Foam tape
8、Polyfoam
9、Polystyrene foam
10、Styrofoam (a brand name for polystyrene foam)

What are the applications of supercritical foam sheets?
Supercritical foam sheets, also known as supercritical carbon dioxide foam or SCCO2 foam, have unique properties that make them useful in a range of applications. Some of the areas where supercritical foam sheets are applied include:
1、Insulation: Supercritical foam sheets can be used as an insulating material in buildings, refrigeration units, and industrial applications due to its excellent thermal insulation properties.
2、Packaging: Supercritical foam sheets is an ideal packaging material for delicate and fragile items as it can provide excellent cushioning and protection during shipping and handling.
3、Aerospace: Supercritical foam sheets is used in the aerospace industry for structural applications as it is lightweight, strong, and can withstand high temperatures and pressures.
4、Biomedical: Supercritical foam sheets has potential applications in the biomedical field, such as tissue engineering and drug delivery systems.
5、Energy storage: Supercritical foam sheets can be used as a medium for energy storage in fuel cells and batteries due to its high surface area and porosity.
6、Environmental remediation: Supercritical foam sheets can be used to remediate contaminated soil and groundwater by absorbing and trapping pollutants.
Overall, Supercritical foam sheets is a versatile material that can be used in various industries and applications due to its unique properties and capabilities.