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MTPU Fitness Mat Custom

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MTPU Fitness Mat

MTPU FITNESS MAT is one of the longest-lasting mats on the market, Shincell's MTPU FITNESS MAT uses supercritical foaming technology, the material has greater impact strength, better toughness and good sound insulation; mat advantages are : Long-term use does not collapse, no debris, fit the ground without curling, nail scraping does not leave marks, microporous honeycomb structure allows the material to be antibacterial and anti-mold, easy to clean.
  • description
Material:
M-TPU, TPU microcellular foam sheet foaming material(bio-based is also available)

Packaging:

Strap/PE film + carton
(Packaging can be specified according to customer requirements)
Regular size: 

1830mm*610mm*6mm(Size can be customized)
Length: 1830-1850mm  Width: 610-800mm  Thickness: 6mm-9mm


Laser embossing:
Embossing can be customized
Features of the Fitness Mat:

-Safe, Environmentally friendly and Recyclable

-Free of chemical solvents and glue

-Non-toxic and odourless

-Lightweight

-No cracking, no crumbling

-Good stability, no deformation

-Highly soft and elastic

-Protect sensitive joints

-Wear-resisting

-Built to last a lifetime

-Anti-bacterial & mold

-Easy to disinfect and clean

Delivery time:

Sample: ready-made color and embossing,about 3 days
Mass products: ready-made color and embossing, about 30 days
Customized products: custom colors or embossing, about 3-5 months











Shincell's solution for mats
-The problem
At present, we found that the yoga mat materials on the market are PVC, EVA, TPE, flax, rubber, and most of them are labeled as "non-toxic and no smell, environmental protection", but many of the actual products not only have a pungent smell, but also have been tested for chemical reagent overload, which makes us feel that this market really needs a new material to subvert. People in the field of materials research and production know that both PVC, EVA or TPE, and even rubber, even if their raw materials from certain plants in nature, they will add many chemical reagents in the processing of finished products, such as foaming agents, the most commonly used foaming agent is AC foaming agent, also known as azodicarbonamide, the byproduct formamide is a carcinogen, if residues of A little on the material, will cause irreversible damage. In the market a lot of playing "non-toxic environmental protection" yoga mats and babyplay mats, there are some formamide residues and exceed the standard, which has caused many people trouble.

When our material appeared on the market, everyone was amazed at its performance and characteristics, and gave us great confidence in our efforts to promote this material!
-The solution
Our raw material is TPU, Thermoplastic Polyurethanes, which is an environmentally friendly material and also bio-based TPU. TPU itself is a highly abrasion resistant, high strength and high performance material. Our raw materials are from the world's top material companies, such as BASF, Huntsman, DuPont and so on. Our foaming technology is supercritical physical foaming, using nitrogen and CO2 in the air for foaming, the whole production process is non-toxic, non-smell and environmentally friendly, the foaming sheet is also truly non-toxic, non-smell and environmentally friendly, because the physical foaming process does not have any cross-linking reaction, so our products can also be recycled, the implementation of closed-loop use of materials.

Many mats on the market after a period of time will appear slag, the phenomenon of deterioration in performance, the performance of our mats of raw materials TPU itself determines its durability, wear-resistant function, the product is very safe for children to use and very reassuring for adults to use.

Shincell New Material CO.,LTD.

  Shincell is a company dedicated to developing sustainable foaming technologies and manufacturing clean, environmentally friendly lightweight foam materials. And we also a China custom MTPU Fitness Mat supplier and OEM/ODM MTPU Fitness Mat factory. We use N2 and CO2 gases commonly found in the air to expand plastics and form a large number of micro and nano bubbles inside, a purely physical foaming process.
  Shincell was founded by Dr. Xiulei Jiang. He started his research on supercritical fluid foaming technology at East China University of Science and Technology in 2003 and proposed the technical process of supercritical molded microcellular foaming. His early interest lies in lightweight and high-strength foam materials, and his main product is PP microcellular foam sheets. Inspired by the Adidas boost midsole derived from TPU beads foaming, he started to study the sheet foaming technology of TPU elastomer material in 2015. Based on these years of basic research, Shincell has formed two series of products: soft high-elasticity lightweight materials and hard high-strength lightweight materials.Soft high elasticity products include TPU, TPEE and PEBA, PEBAX, etc., and hard high strength products include PP, PVDF, PPO, PA, etc.
  We focus on the research and development of foaming technology, we will continuously optimize the process, challenge our past self, improve efficiency and reduce cost, and continuously launch new products. Our foam materials are all thermoplastic and no chemical blowing agents are added in the foaming process, nor are they chemically cross-linked. We can provide our customers with online custom MTPU Fitness Mat products at preferential factory wholesale prices. And compared to traditional foaming materials, our foam materials are recyclable, non-toxic and environmentally friendly, and meet the needs of sustainable development!
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LATEST NEWS
Features Of Mtpu Kids Yoga Mat
2023-01-28
MTPU Kids Yoga Mat is a healthy exercise equipment, yoga voice meditation, yoga diet and yoga postures can lay the foundation for children to live a healthy and happy life, so that every child will be ready to deal with the various challenges that they will face in life tools, knowledge and good habits. Children are not only energetic and active, but also imaginative, so learning age-appropriate yoga poses can be fun for them. Practicing yoga poses can develop balance and coordination, strength and flexibility in children, allowing children to improve focus, develop imagination, and learn to regulate stress. Authorities in every field disapprove of infant yoga poses. Throughout the ages, all the authoritative teachers of yoga have never approved or recommended yoga postures for babies. The yoga point of view believes that babies can develop lively and strong only by relying on their natural movements. Trying to force babies into unnatural positions can injure them. Likewise, the American Academy of Pediatrics (AAP) is against giving physical activity classes to babies. Dr. Eric, chairman of the American Academy of Pediatrics Committee on Sports Medicine and Wellness, said: "Babies' fragile bones can be damaged when they are forced into unnatural positions." The damage can even last a lifetime. negative impact. Therefore, parents should remember that babies will grow up healthily through their natural and natural movements. Parents who want to establish a close relationship with their babies can sing transcendental yoga voices to their babies, including group yoga voice meditation with their babies. From ancient times to the present, yoga views agree that yoga voice meditation is suitable for children of all ages to practice. As for other internal forms of practice, such as mind awareness and yoga relaxation, as long as the child is mature enough to understand and practice. Many of the poses in yoga are especially suitable for energetic children who will enjoy a personal play on the body that will benefit both their body and mind, and the various poses have been specially selected for children to really enjoy The fun of yoga practice. The main purpose of adult yoga is to train the coordination and flexibility of the body, while the body flexibility of young children is relatively strong. Their yoga goal is not to "cultivate the body", but to "nurture the character", learn to concentrate and learn to control their own emotions. Mood, imagination, and self-confidence are some of the most important improvements a child can make from yoga training. Yoga training is mainly divided into breathing method, asana method, and meditation method. The biggest difference between adults and children is the breathing method, because children can't control their own breathing well, and it is not suitable for holding or exhaling for a long time. Their. The movements of children's yoga are specially designed. Children can easily achieve some movements that are quite difficult for adults. At the same time, children can be encouraged when they complete the movements, so that the little heart is full of pride and a sense of accomplishment . Suzhou Shincell New Material Co., Ltd. is a professional MTPU Mats Manufacturers. If you need it, you can click the official website to contact us. We are willing to answer more information for you.
Properties And Application Of MPP Polypropylene Microcellular Foaming New Material
2023-01-13
Using supercritical carbon dioxide technology (supercritical carbon dioxide) to prepare MPP, carbon dioxide gas is introduced into the polypropylene material matrix under high temperature and high pressure, and its formation is induced. Nucleation and foaming to form a microcellular foamed material containing a large number of micron-scale cells. The foaming process is clean and pollution-free, and the foamed products are hygienic and environmentally friendly. The PP material has not been cross-linked during the foaming process, so it can be Recycle. Polypropylene (PP) itself is a non-toxic material, and is currently a common material for baby bottles and microwaveable meals. The clean and hygienic MPP is especially suitable for the packaging of medical devices, pharmaceuticals, etc. Fields that require a higher level of material hygiene. It can also be used in children's puzzles, toys and other fields with high product health requirements, replacing the commonly used cross-linked PE foam made of AC foaming agent, EVA foam. PP is a semi-crystalline polymer, its melting point is generally 150~170°C. Compared with PE, PS, and PU foam materials whose temperature resistance is only 70~80°C, the service temperature of MPP can reach 120°C, so MPP is especially suitable for high temperature packaging, high temperature insulation and other fields. MPP integrates reinforcement, heat insulation and noise reduction, and is especially suitable for fields with high requirements for lightweight materials, such as automobiles, rail transit, ships, fan blades, etc. Lightweight and high-strength MPP thick boards are used as structural foams, replacing traditional structural foams such as PVC/PU interpenetrating structural foams, PET structural foams, etc., especially as sandwich composite materials The core material of the material is used. Suzhou Shincell New Material Co., Ltd. is a professional Microcellular Foam Board Manufacturers. If you need it, you can click the official website to contact us. We are willing to provide you with more services.
Speech by Dr. Xiulei Jiang, the Founder and CEO of Shincell New Material
2023-01-11
Who are we? Where do we come from? A new material company, Shincell, develops original technologies, and owns the foaming process of multi-techniques, and multi-products. The founder, me here, is the inventor of supercritical foaming technology and the inventor of anhydrous beads foaming technology. The team has a profound understanding of the basic theory of polymer semi-solid foaming and has over 10 years of experience in process control and processing equipment. The technical route we have mastered now: sheet foaming/bead foaming/3D foaming/semi-continuous sheet technology. Strategy and Opportunity Making a product is the same as being a person-it is perfect to be born at the right time and make a big difference. Our technology conforms to the trend of the times and has lasting vitality. Clean manufacturing, odorless and environmentally friendly, and recycling are the general trend of the times and are irreversible. Lightweight technology, reducing material consumption and product weight, is one of the effective technical paths to achieve the double carbon goals. Transportation (aerospace, rail transit, automobiles, ships), high-frequency and high-speed communication, CMP polishing, shoe soles, high-end packaging protection, and lightweight materials used in these fields have clear functional and technical requirements. EV batteries are a once-in-a-century wave for using #FRMPP as a buffer. Physical foaming(#SCF) has set off a technological revolution in shoe sole materials. Our positioning How to solve the contradiction between strategic focus and diversification? Single technology, single product- focusing on one technology developing, and deep digging of single market. V.S. Multiple foaming technology routes, and multiple product lines, which means excellent risk resistance. But each technology cannot be deeply developed, and one market cannot be deeply cultivated. Focus on the application and promotion of existing products or the development of new products? The essence of these two problems is the problem of resources and manpower. As long as resources and manpower are sufficient, it is not a problem at all. We can spread out and work in an all-around way in this case. But for start-up companies with limited resources and manpower, this is a question of choice, a vital one. Our product characteristics 1. All consumer products and general industrial products are #thermoplastic, #non-cross-linked, and #recyclable. 2. Various foamed polymer materials-multi product routes, MTPU/MTPEE/MPEBA/MPP/PVDF and so on. 3. Lightweight foam materials can be 100% recyclable. 4. The products are still ‘young’ and energetic. Our technical characteristics 1. Clean foaming technology 2. With high cell density, cells with micron-sized bubble structures, excellent material properties 3. Both of the technologies and products are still in the early stages of their life cycle. 4. Sheet foaming/bead foaming/3D foaming/semi-continuous sheet technology-multi-technical routes Prominent problems of intermittent sheet foaming: high labor cost and inevitable fixed loss. Where we will be in 5 years(2023-2027)? The goal of achievements in 2027, the percentage of market share, 50% for shoe sole industry 25% for automotive industry 10% for Yoga mats and sports peripheral consumer goods 10% for aviation/military industry/GMP pipeline insulation 5% for medical/food/clean packaging How to do it? 1. Continue to invest in R&D and innovation. 2. Integrate resources at hand. Do what we are best at, what others cannot do. Involve more talented people and to make sure they can serve the company in a flexible manner. 3. With the help of capital, seize the time to achieve scale expansion. 4. Detailed planning on product markets. Difficulties and challenges: 1. Technical reserve and talent reserve for continuous technological innovation. 2. Team cohesion, making sure each one of us at the right position and do what we are best at. 3. As a newly released material, the expansion of its application market is no less difficult than the technical development of the material itself. For different application markets, the time varies for large-scale use of new products. A period of 5 to 10 years is a common phenomenon. We need to find ways to break this law. To quickly introduce new products to its suitable market. 4. One new product or technology has around 3 years leading and exclusive period. After 3 years, there sure will emerge competitors. We shall take full advantage of this period to realize the rapid expansion of scale and perfect our products and technology. Objectively speaking, it is good to have competitors. On one hand, new product promotion needs more manpower. On the other hand, it will sure make us better selves and win in the competition. 5. The next 5-year plan. Summary 1. People are the core of a company, they are as important as new product promotion and technology innovation. 2. Clear marketing strategy and tactics are vital.
Shincell MTPU Yoga Mat
2023-01-09
Fitness mat includes: training mat, skipping mat and yoga mat. Yoga postures use ancient and easy-to-master techniques to improve people's physical, psychological, emotional and spiritual state. Which is an exercise of aiming at harmony of both body and mind. The materials traditionally used for fitness mats on the market. 1.Rubber Good resilience, durability, and non-slip performance, but the hands and feet sweat would affect the non-slip performance. Have bad smell and hard to remove; chemical foaming with formamide residues, which are harmful to health. 2.PU Rubber Water-absorbing and breathable, good anti-slip effect but stains easily and difficult to clean. Chemical foaming with formamide residue, which is harmful to health. 3.TPE Good resilience, durability, and non-slip performance, but it is chemical foaming with formamide residues, which are harmful to health. 4.NBR Good resilience, but with bad anti-slip and rebounce performance. Failure to control the calcium oxide ratio during the processing, it may cause skin allergies or burning sensation. Chemical foaming with formamide residues, which are harmful to health. 5.PVC Gradually eliminated by the market because of its poor tear resistance and lack of elasticity and the skins will fall off easily after long use. Why choose MTPU mat? TPU raw granules have good wear resistance, high energy rebound, and excellent chemical resistance. TPU are widely used in various fields. TPU is the abbreviation of thermoplastic elastomer, one of the PU catagories. With high tension, high tensile strength, toughness and aging resistance, TPU is a mature environmental friendly material. As an elastomer, TPU SCF sheets have characteristics between that of rubber and plastic. It is oil, water, and mold-resistant. TPU products have outstanding load-bearing capacity, impact resistance and shock absorption performance. More importantly, it is 100% recyclable. TPU belongs to the synthetic resin, and the TPU foam sheets are made by extrusion molding and supercritical fluid foaming. This material become soft under certain temperature, but remain unchanged at room temperature, acting as a stable support. Comparison of #SCF TPU with traditional chemical foaming Properties of SCF TPU foam and chemical foaming EVA foam #Shincell SCF tech. makes mat production in cycle possible! The R&D team has been focusing on the industrialization of supercritical fluid foaming technology for 20 years. With self-developed supercritical foaming process and complete sets of manufacturing equipments(patented), Shincell team won the first prize of the 2020 Shanghai Science and Technology Award. Shincell yoga mat are produced by TPU microcellular integrated foaming (not popcorn foaming). Supercritical foaming tech (SCF). uses ONLY CO2 and N2 as the blowing agent, no chemical agents, no crosslinking. A purely physical/environmental manufacturing process! Recycling and GRS The Reach Test result of MTPU foam, none of the 201 SCHC (Substances of Very High Concern) is detected! Shincell truly defines what is real safe! Other Merits of MTPU Yoga mat Shincell Vision Committed to sustainable foaming technology, Shincell is aiming to become a global leading supplier of high-performance lightweight materials and their solutions!
New Foam Material And Its Technical Characteristics
2023-01-06
The new foam material and its technical characteristics can be summarized in the following aspects: (1) Environmentally friendly foaming materials and technologies Solving the problem of traditional freon blowing agents destroying the ozone layer has always been a hot spot in the world. In recent years, Freon alternative blowing agents with low ozone depletion potential (ODP) and global warming potential (GWP) have been vigorously developed, such as hydrochlorofluorocarbon blowing agents as second-generation blowing agents, No. Three generations of blowing agents such as hydrofluorocarbons, alkanes, carbon dioxide and other blowing agents have gradually achieved commercialization. On this basis, various Freon alternative foaming technologies have been introduced, such as HCFC-141b foaming for polyurethane, HFC-245fa foaming, cyclopentane foaming, cyclopentane-isopentane foaming, and all-water foaming. Technology such as foaming, carbon dioxide foaming, butane foaming technology for polyethylene and polystyrene, and water foaming technology for thermoplastic elastomers, silicone rubber sponge, polyethylene, polystyrene, etc., have achieved good results Effect. The emergence of new types of foaming agents such as endothermic-exothermic balanced foaming agents, microcapsule foaming agents, and masterbatch foaming agents also provides a better choice for improving the foaming effect. (2) High-performance foam materials and technologies Foam materials have the characteristics of light weight, heat insulation, and sound insulation, but to meet the application requirements in special environments, it is necessary to develop high-performance foam materials with excellent physical and mechanical properties. Flame retardant foam materials, such as flame retardant polyethylene foam, flame retardant polystyrene foam, flame retardant polyvinyl chloride foam, flame retardant polyurethane foam, flame retardant rubber and elastomer foam, etc., due to the improved flame retardant performance , In some occasions, it can meet the requirements of safety and fire prevention. The high-temperature-resistant foam material greatly broadens the temperature range of the foam material, and can work continuously for a long time in a high-temperature environment above 150-200°C, and some even have an instantaneous heat resistance of up to 540°C. Phenolic foam, epoxy foam, polymethacrylimide (PMI) foam, polyimide (PI) foam, silicone foam and other high temperature resistant foams are used as high-performance foam materials in aerospace , high-speed trains, ships, military and other special fields play an important role. Foam materials can also be modified by foaming methods, such as filling modification, reinforcement modification, binary or multi-component blending modification, copolymerization modification and nano-particle reinforcement modification, interpenetrating network technology, etc., to significantly improve a certain aspect. Or comprehensive mechanical properties. (3) Functional foaming materials and technology In addition to common packaging, construction, thermal insulation and other fields, foam materials with special properties play an important role as functional materials in special occasions. For example, antistatic foams are used as packaging materials for electronic components and equipment, wave-absorbing foams are used as stealth materials for absorbing electromagnetic waves and anti-radar detection, biodegradable foams are used as cell scaffold materials in medical tissue engineering, Deuterated polystyrene foam and poly-4-methyl-1-pentene (PMP) ultra-low density foam used as various target materials in inertial confinement fusion (ICF) research, polyimide with nanoscale pore size Amine foams are used in the microelectronics industry as insulating materials with ultra-low dielectric constants, among others. Foam materials with an open cell structure are used as functional materials in terms of filtration, water passage, and ventilation. Typical open-cell functional foam materials also include water-absorbent and hydrophilic foam plastics, oil-absorbent foam plastics used to deal with marine oil spills, sound-absorbing foam materials used to eliminate noise pollution and improve the silent ability of submarines, used for Foam plastics for reducing chemical fertilizers, foam plastics with antibacterial and deodorizing functions, foam plastics that can absorb formaldehyde, and foam plastics with gas purification functions, etc. In addition, reticulated polyurethane foam, which is different from ordinary open-cell foam, plays a unique role in fire prevention and explosion suppression in fuel tanks of military equipment such as aircraft, ships and tanks. (4) Degradation and recycling of foamed materials In order to eliminate "white pollution", foam materials with photo-biodegradability and biodegradability have been developed rapidly. Such as biodegradable foaming materials represented by polylactic acid (PLA) and polyhydroxybutyrate (PHB), as well as biodegradable foaming materials of natural polymers such as starch and plant fibers. Polypropylene foam material, as an environmentally adaptable foam material with high heat resistance and excellent physical and mechanical properties, has also been favored by people and has become a hot spot of research and development at home and abroad. On the other hand, the recycling of waste foam materials is an important way to reduce resource waste, rationally utilize energy, and protect the environment. The resource recycling technology of waste foam materials has been further developed, such as mixing waste foam materials with cement, concrete, fly ash, etc. to make various lightweight building composite materials, or through simple regeneration, granulation, and modified coating And various chemical raw materials such as paints, cracking and recycling, etc., have improved the recycling efficiency of waste foam materials. In addition, the foaming technology of waste recycled plastics also enables comprehensive utilization of waste plastics. (5) New foaming process and new products In addition to the traditional common extrusion, molding foaming and other processes, some new foaming processes, new products or improvements to the original technology have emerged in recent years. For example, microcellular foamed plastics prepared by supercritical fluid technology can basically maintain the basic mechanical properties of the original plastics and reduce the density of the material due to the small cell diameter and high cell density; It has unique advantages in saving materials and manufacturing large structural parts with light weight, high strength, high stiffness and good dimensional stability; low foaming profiles, structural foam synthetic wood and low foaming wood fiber/plastic composites New wood materials are of great significance in terms of resource conservation. In addition, new processes and new products such as rotomolding and foaming, crust hollow blow molding, extrusion of low-foaming blown film, biaxially stretched foamed film, microsphere composite foam, and foamed insulated coaxial cable It has been paid attention to and researched by people, and the application of ultrasonic vibration and in-situ technology in foam molding has also aroused people's great interest. Suzhou Shincell New Material Co., Ltd. is a professional Foam Sheet Manufacturers. If you need it, you can click the official website to contact us. We are willing to provide you with more services.